Seadoo Spark hull repair, I can weld the Pollyetc hulls or upper body’s of damaged seadoo sparks, or any seadoo with plastic hull. Polytec is BRPs trade name for polypropylene plus glass fiber reinforcement. Using a heat gun and some patience, heat the impact area and the surrounding area about six inches out from the impact to soften the plastic. The length of this video is in no way representative of the actual time required to perform a complete repair and therefore should not be used for estimating purposes. Sea-Doo dealer as soon as possible to have it … &, 8202 Nitro-Fuzer® Nitrogen Welding System, If you have a broken plastic part that has the m, IMPORTANT NOTE: Due to hazmat restrictions, we, Use aluminum tape to hold broken plastic parts t, 6204 Hot Spot Cordless Plastic Stapler
R18 glass-reinforced polypropylene welding rod, https://www.youtube.com/watch?v=FMJxWebVhoI, Drone Tracking a Jet Ski Rider in the Open Sea, glass-reinforced polypropylene welding rod, 8202 Nitro-Fuzer Nitrogen Plastic Welder, Digital, Dual Gas, with Cart, Polypropylene + 15% Glass Fibers, 3/8" x 1/16", 30 ft., Black, Polypropylene + 15% Glass Fibers, 3/16" diameter, 30 ft., Black, Polypropylene + 15% Glass Fibers, 5/8" x 1/16", 30 ft., Black. This would be a six week repair and I would lose the rest of the summer. The hull is a one piece recycled plastic hull. Now that the rod is laid into the groove, we will use the airless plastic welder to smooth it out and burnish it in. Sea Doo Paint Codes Seat Reference Chart Spark Plug Reading 1995-2004 VTS Test Info 1995 & UP VTS Tech Info 029/358 VTS Module Test Water Flooded 2 Stroke Wear Ring Removal 4 Stroke Fault Codes More SDS Tech Info Sea Doo Manuals. Sea-Doo has expanded the use of this material across its line to include SPARK, WAKE, GTR, and GTI models, and likely more in the future. We are now set up to repair cracks and hull damage to Seadoo Sparks. We will set the Nitro-Fuzer nitrogen plastic welder at a heat setting of 72 for the nitrogen side, with a flow rate of between 12 and 15 liters per minute. Here we are welding with the 05 profile wide ribbon. This video will show you the repair technique on a two foot-long crack in a Sea-Doo SPARK Polytec hull. If the Sea-Doo hull is black and the upper and lower parts are bolted together, it’s likely that the hull is made of Polytec. A repair kit like this will get you started on minor hull repair. My Sea Doo dealer said they need to make the repair and can not sell me the part because the vin is engraved on the hull and they need to follow protocol to dispose of the old hull. Apply a light downward pressure to the welding rod as you make your pass to fuse the two plastics together. Here is were it gets worse. R18 glass-reinforced polypropylene welding rod. Here we will start by using the 05 profile wide ribbon. 2019-11-22T19:06:54+00:00 By jake | Categories: Watercraft Service | Tags: hull, hull repair, seadoo, Spark, spark hull repair | Comments Off on Sea Doo Spark Hull Repair. V-groove again with the carbide cutter bit along the cracks about halfway through the plastic. The setting is a bit higher than we normally recommend for polypropylene to help speed up the welding process a bit. Bombardier Recreational Products, or BRP, has introduced several Sea-Doo personal watercraft with a new hull material they call “Polytec”. CAUTION Heat exchanger NOTICE in the hull may become very hot. Shop online for OEM Hull - All Models parts that fit your 2017 Sea-Doo SPARK, search all our OEM Parts or call at 866-829-6884 plastic. I love the small Sea Doo Spark. These hulls come in 2 sections. I'm not going to lie....I am a little disappointed with Sea Doo. Page 1 of 3 1 2 3 Last. We’ll show you the repair technique on this two foot-long crack. 06-01-2016, 03:14 PM. Sea-Doo Polytec hulls and decks can be repaired using an adapted plastic welding procedure. Always wear proper safety gear while working! Explore the four types of Sea-Doo watercraft hulls. Here we are using Polyvance’s 1000 Super Prep plastic cleaner. New season means new possibilities for Sea-Doo riders. As you can see here, the hull can be cracked and broken if struck with sufficient force. At Gelcote International we make it easy for you to keep your Sea Doo personal watercraft in tip top condition. The original $160 factory Sea-Doo book manual contained 449 pages, I have included hundreds of additional pages of great information with some dealer only content including: The hull can be cracked and broken if struck with sufficient force. Use your smartphone`s scanner to share this page with a friend. Using the airless plastic welder, we then melt the plastic on top of the staple to make them more secure. I can make them water tight and structurally sound, I repair the damage from both sides and reinforce the damaged areas. Keep the flame moving rapidly; you don’t want to overheat any certain area. Get the most out of your Sea-Doo watercraft with genuine BRP-engineered parts. New Video: Repairing a Sea-Doo Polytec Hull. In this new video, we will repair a two foot-long crack in a Sea-Doo SPARK Polytec hull using Polyvance’s nitrogen plastic welder and R18 glass-reinforced polypropylene welding rod. The first step in any plastic repair is to clean the plastic. have a rough surface to allow the gelcoat putty to The body and hull of the Sea-Doo jet boat are con- bond properly. The lighter hull material allows for easier trailering and great performance using a smaller engine. Needless to say, replacing a cracked hull can be an expensive proposition. JavaScript seems to be disabled in your browser. Move the tip slowly over the surface and let the heat do the job. But with Polyvance’s products and techniques, you can make quality repairs that will save you thousands of dollars. For more information about this repair, visit the video page. Sea-Doo’s Polytec material is tough thanks to the glass fibers embedded in the polypropylene material, but it is not indestructible. This rod is available in three different profiles – the 02 round rod, the 04 medium ribbon, and the 05 wide ribbon. Whether you are looking for fun-filled family experiences or backcountry riding, Ski-Doo brings a whole new set of on-snow adventures to your life. After letting the weld cool completely, we will remove the temporary staples by reheating them with the plastic stapler and pulling them out with a pair of needle nose pliers. Find out if it's HDPE, ABS or other plastic then it's possible to repair weld it accordingly with a plastic welding kit. Apply as many passes as necessary to completely fill the v-groove, using whichever profile of welding rod fits the bill. In this video, we will show you how to repair a Polytec hull using Polyvance’s nitrogen plastic welder and glass-reinforced polypropylene welding rod. To prepare for welding, grind a v-groove about halfway through the plastic using a carbide die grinder bit. Here we are using coarse 50 grit sandpaper to knock the high spots down. rized Sea-Doo dealer as soon as pos- sible. For the best experience on our site, be sure to turn on Javascript in your browser. No fiberglass splinters :) Interesting how this looks apart. This list does not include sanders, grinders, or other common tools you will need. Big hole in the side. The crack runs up the outside and down the inside. Note: This is a list of the Polyvance products that can be used to make this repair. Add Ski-Doo to your Doo . Because the v-groove is so wide and deep, this repair will take several passes of welding rod to fill completely. After the staples are removed, we will v-groove the area as we did before and weld that segment of the hull using the same method. 2019-11-22T19:06:54+00:00 By jake | Categories: Watercraft Service | Tags: hull, hull repair, seadoo, Spark, spark hull repair | Comments Off on Sea Doo Spark Hull Repair. Jump to page: Results 1 to 10 of 21 ... Join Date Dec 2016 Posts 7. Note that we are using the nitrogen plastic welder to preheat the plastic immediately ahead of the airless welder’s tip. Bombardier Recreational Products has introduced several Sea-Doo personal watercraft with a new hull material they call “Polytec”. They were a lot of fun....til you hit a wake and it cracks beyond repair. Heating it will allow you to soften the plastic enough to push the sheared areas back into position. Thanks to the color match and strength of the Polyvance glass-reinforced welding rod, the appearance is almost back to original and the repair is strong and functional. Spark hull repair recently? hyosung. Sea-Doo 2014-2020 SPARK,RXP GTI GTR Wake RXT IBR Actuator 278003606 278003585 OEM. Related: Sea Doo - Spark Plastic Cracks. We’ll make a second pass with the wide welding rod in order to completely fill the v-groove. Once the correct profile is achieved, then we’ll switch to finer grades of sandpaper to get a smoother finish. Here we see the plastic ID symbol molded into the backside of the plastic. The staples are embedded into the plastic, tying the broken parts together with stainless steel. All footage free from Pexels (www.pexels.com) under their license. Sea-Doo Spark Review: Top Speed, Weight, and Price Tags - JetDrift 11 February, 2020 at 06:22 Reply Experts’ opinion: Beyond the facts above, many experts say that Polytec hulls are durable and this is the future of the watercraft’s hulls. With a Sea Doo color match repair kit, your damaged jet ski can look as good as new once more, with minimal effort or expense. If we have the damaged machine with us we can organise getti Polytec is a glass fiber reinforced polypropylene material. Following on from an incident many customers of ours find themselves needing a replacement SeaDoo Spark hull. nut-hex.plastic m22 (discontinued) (sea doo 212100008) BAFFLE-FUEL PICKUP (OLD P/N 275500013) (SEA DOO 275500186) OSD Sea Doo VTS & Stop Buttons Kit - 1993 XP / 1994 XP XPi Bombardier Recreational Products has introduced several Sea-Doo personal watercraft with a new hull material they call “Polytec”. Polyvance also offers products to help paint polypropylene including fillers, adhesion promoters, and texture paints to help restore the factory appearance of the plastic. Let us know your thoughts on this video by leaving a comment on YouTube! With the welds on the inside completely cooled, we will peel the tape off the outside and get it ready for repair. Bombardier Recreational Products, or BRP, has introduced several Sea-Doo personal watercraft with a new hull material they call “Polytec”. Hull design that improves every riding style. Re: Sea Doo Spark Cracked Hull. Click on the CC button to turn them on or off. Saw @spark2.0 post but doesn't look like they are active anymore. Here we are using Polyvance’s 6122 round cutting bit in a quarter-inch air die grinder. Polytec is a glass fiber reinforced polypropylene material. Sea-Doo’s Polytec material is tough thanks to the glass fibers embedded in the polypropylene material, but it is not indestructible. Sea Doo Spark; Spark hull repair recently? Click here: https://www.youtube.com/watch?v=FMJxWebVhoI. Due to the stresses placed on the hull in operation, we want to make sure there’s plenty of contact area between the welding rod and the hull. ¼" diameter shank for air die grinders. You just want to melt the fuzz created by the sandpaper. 2007 Sea Doo Rxp 1503 Na Engine And Air Intake Silencer Na Fox Sea Doo 587 Wiring Diag... Sea Doo Spark Jet Pump Sea Doo Spark Trixx Review Specs Prices Pictures Videos Jetdrift Sea Doo Spark … This small ring with the rubber boot and the metal support ring all encase the driveshaft to give it a waterproof seal. Seadoo Spark hull repair, I can weld the Pollyetc hulls or upper body’s of damaged seadoo sparks, or any seadoo with plastic hull. A Sea-Doo carbon ring (known as a carbon seal as well) is a part of a seal that is designed to keep the water outside the hull. When the recycled plastic cracks, it keeps going and keeps going. 2017 Sea-Doo PWC's. If you have any questions, please don't hesitate to call technical support at 800-633-3047. When welding, it is essential that you melt BOTH plastics at the same time as you make your pass. Retail Price £5,999 Available Colours Year2021 Brand Sea-DooModel Spark 2-UP Get A Quote Finance Available View Brochure Specifications Call Us Today Previous Next […] Because the impact distorted and misaligned the surface, we first have to heat the plastic up and push it back into proper alignment. As on the inside, when you have enough material to fill the v-groove, smooth the weld with the airless plastic welder. 2021 Sea-Doo Spark 2-UP Prices from £5,999 Fun to ride and easy to tow with most sedans, the SPARK is designed to make the most out of your summer on the water. 2019 Sea-Doo SPARK PWC Series Repair and Maintenance Manual Master Collection (ONLY Spark Models) Only $24.50: Professional Keyword Searchable Factory OEM Manual- 677 Pages. Sea-Doo riders, keep the fun on all winter Extend fun and family time on snow. For even more detailed information, check out the Polytec Hull Repair Guide. Needless to say, replacing a cracked hull can be an expensive proposition. Again, the same basic process is used. In this video, we will repair a two foot-long crack in a Sea-Doo SPARK Polytec hull using Polyvance’s nitrogen plastic welder and R18 glass-reinforced polypropylene welding rod. When the welds have all cooled completely, sand the weld smooth. Note that the v-groove is fairly wide, at about half an inch. Again, you can speed this process by using the hot nitrogen immediately in front of the airless welder tip to preheat the plastic. Sea Doo Color Match Repair Kit. The finished repair should be a flush surface. ... Sea Doo Spark Cracked Hull. The exact amount of oil may differ slightly from one model to another, please refer to your Spark’s manual. If the Sea-Doo hull is black and the upper and lower parts are bolted together, it’s likely that the hull is made of Polytec. Sea-Doo has expanded the use of this material across its line to include SPARK, WAKE, GTR, and GTI models, and likely more in the future. It is best to heat from one side until the plastic is too hot to touch on the opposite side. If there are any voids or low areas, fill them in with the welding rod that fits the area best. Before you even start, it’s essential to gather together the tools you’ll need for the job. Make sure the hot nitrogen gas is close in to the action, making sure to pre-melt both the hull and the welding rod, then fusing the two melted plastics together with a slight downward pressure on the welding rod. At the bottom of the v-groove, we start by laying down a bead right down the middle of the crack with the 02 profile round welding rod. – the 02 round rod, the hull repair Guide a lot of fun.... til you a. 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